DieMaster DMRR Series
Re-Registering Full-Rotary Die Cutting and Finishing System
The DieMaster DMRR Series is a full-rotary die cutting and finishing system designed for label converting operations that require consistent registration accuracy across longer, repeat production runs. Built on Aztech’s original full-rotary platform, the DMRR Series delivers dependable performance for digitally printed and flexographically printed labels where stability, precision, and throughput are critical.
With a servo-driven re-registration system and a proven mechanical foundation, the DieMaster DMRR Series provides a reliable solution for converters seeking accurate print-to-cut alignment without the complexity of semi-rotary operation.
Where the DieMaster DMRR Series Fits Best
Optimized for production environments that prioritize repeatability, registration control, and steady throughput.
Long-Run Production
Ideal for sustained production jobs where consistent output and efficiency are required.
Digitally and Flexo-Printed Labels
Supports finishing workflows for both digital and conventional flexographic print processes.
Accurate Print-to-Cut Registration
Maintains tight alignment between printed images and die cutting using servo-driven re-registration.
Cost-Conscious Operations
A robust, economical platform refined over decades of real-world production use.
Full-Rotary Die Cutting
Designed for continuous, full-rotary operation to support stable, high-throughput label finishing workflows.
Servo-Driven Re-Registration
Re-registration is achieved by accelerating and decelerating the web rather than moving heavier die tooling, enabling fast, precise positional adjustments and consistent print-to-cut accuracy.
Proven Production Platform
Manufactured since 1998, the DieMaster DMRR Series has been continuously refined to meet evolving production requirements, with hundreds of systems operating in the field.
Expandable System Architecture
Supports modular expansion, allowing converters to add finishing capabilities as production needs change without replacing the core system.
Standard DieMaster DMRR Series Features
Rigid, dual-sided die frame for maximum support and durability
Interchangeable slitting module with a choice of rotary shear, crush knife or razor slitting
Large diameter unwind with pneumatically inflatable, unwind spindle
Dual, independently-driven, reversible rewind spindles
Ultrasonic web guide for processing clear and opaque substrates
Registration sensor and user-friendly HMI touchscreen control panel
Infeed and outfeed re-registration nips with variable speed servo motors and drives
Programmable multi-function counter
Two fully supported, invertible die stations, with hardened anvil rolls and die blocks
Simple integration of fanfolder, conveyor and stacker systems
Heavy-duty variable speed main system servo motor and drive
Process Expansion and Modularity
The DieMaster DMRR Series is designed to grow with your operation. Aztech’s Process Expansion Modules (PEMs) allow additional finishing processes to be integrated as production requirements evolve.
Flexographic printing
UV varnish and curing
Lamination
Decorative embellishments such as hot stamp or cold foil
Additional modules are available to support specialized finishing workflows.
View All Process Expansion Modules →
Technical Resources
Access detailed engineering documentation and system specifications for the DieMaster DMRR Series.
